China Shenzhen Custom Ktm Dirt Bike Parts Manufacturing CNC Machining Parts Metal Stainless Steel Collar Adapter shaft collar design

Product Description

HangZhou Custom KTM dirt bike parts manufacturing CNC machining parts Metal Stainless steel collar adapter

 

Click here and specify your inquiry, contact us to get an online quote now!

 

How to get a quote?

 

1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!

 

Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.

Project Support: Free Sample Offered Before Production starts

Examples projects

 

What we can offer

 

Advantages »Free sample offered before production
»Good machining quality and warm service
»Reasonable Pricing and outstanding quality provided
»Competitive shipping cost service with discount sometimes
»MOQ 1PCS and small quantity order accepted, mass production supported
»Professional engineering service when any modification required
»Any turnkey assembly or customized package requirements, we’ll meet your demands!
Equipment

»20 sets of CNC turning machines;

»30 sets of the most technologically advanced machining CNC milling machines;

»25 sets of Multi-Spindle Japan Precision Swiss CNC lathes

RFQ Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer
» 1-3 Work Days Only
» Submit RFQ with complete commercial terms
Sample Making Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc.
» Sample L/T: 1 week
» Continuous Sample Status Tracking
» Complete Documents for sample approval
Order Management CRM System → Open Order Confirm → Logistic Arrangement.
» Production L/T: 2-4 wks
» Weekly Open Order Confirm
» Preferred 3PL Service to Customers
Quality Control Certificates: RoHS, ISO9001:2008, SGS.
IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training.
» Plant Audit and Qualified by world famous company
» Strict Quality Management Procedure with Traceability
Application »Aerospace
»Automotive
»Lighting fittings
»Motorbike
»PhotoGear
»EDC Tools
» Marine
»Office equipment
»Home appliance
»Medical equipment
»Telecommunication
»Electrical & Electronics
»Fire detection system, etc.

Production information

1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.

Stainless Steel SS201, SS301, SS303, SS304, SS316, SS416 etc.
Steel Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc.
Copper C11000, C12000, C12000 C36000 etc.
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron A36, 45#, 1213, 12L14, 1215 etc.
Plastic ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.

2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.


3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,

Aluminum parts

Brushing
Polishing
Clear Anodized
Color Anodized
Sandblast Anodized
Chemical Film
Stainless Steel parts Polishing
Passivated
Sandblasting
Plating
Steel Parts Zinc plating
Oxide Black
Nickel plating
Chrome plating
Carburized
Heat treatment
Powder Coated
Plastic Parts Chrome plating
Polishing

4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.

5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.

6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.

7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.

8). Packing & Shipping way:

1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.

2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.

3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications

About us

Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.

We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!

 

Customer’s comment


Want to know more about us? Email us now!

 

 

 

 

After-sales Service: Email Us Anytime If Any Problems
Warranty: Email Us Anytime If Any Requirements
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, CE, RoHS, GS, ISO9001, CE, RoHS, GS, ISO9001
Customized: Customized

###

Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Advantages »Free sample offered before production
»Good machining quality and warm service
»Reasonable Pricing and outstanding quality provided
»Competitive shipping cost service with discount sometimes
»MOQ 1PCS and small quantity order accepted, mass production supported
»Professional engineering service when any modification required

»Any turnkey assembly or customized package requirements, we’ll meet your demands!
Equipment

»20 sets of CNC turning machines;

»30 sets of the most technologically advanced machining CNC milling machines;

»25 sets of Multi-Spindle Japan Precision Swiss CNC lathes

RFQ Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer
» 1-3 Work Days Only
» Submit RFQ with complete commercial terms
Sample Making Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc.
» Sample L/T: 1 week
» Continuous Sample Status Tracking
» Complete Documents for sample approval
Order Management CRM System → Open Order Confirm → Logistic Arrangement.
» Production L/T: 2-4 wks
» Weekly Open Order Confirm
» Preferred 3PL Service to Customers
Quality Control Certificates: RoHS, ISO9001:2008, SGS.
IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training.
» Plant Audit and Qualified by world famous company
» Strict Quality Management Procedure with Traceability
Application »Aerospace
»Automotive
»Lighting fittings
»Motorbike
»PhotoGear
»EDC Tools
» Marine
»Office equipment
»Home appliance
»Medical equipment
»Telecommunication
»Electrical & Electronics
»Fire detection system, etc.

###

Stainless Steel SS201, SS301, SS303, SS304, SS316, SS416 etc.
Steel Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc.
Copper C11000, C12000, C12000 C36000 etc.
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron A36, 45#, 1213, 12L14, 1215 etc.
Plastic ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.

###

Aluminum parts

Brushing
Polishing
Clear Anodized
Color Anodized
Sandblast Anodized
Chemical Film
Stainless Steel parts Polishing
Passivated
Sandblasting
Plating
Steel Parts Zinc plating
Oxide Black
Nickel plating
Chrome plating
Carburized
Heat treatment
Powder Coated
Plastic Parts Chrome plating
Polishing
After-sales Service: Email Us Anytime If Any Problems
Warranty: Email Us Anytime If Any Requirements
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, CE, RoHS, GS, ISO9001, CE, RoHS, GS, ISO9001
Customized: Customized

###

Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Advantages »Free sample offered before production
»Good machining quality and warm service
»Reasonable Pricing and outstanding quality provided
»Competitive shipping cost service with discount sometimes
»MOQ 1PCS and small quantity order accepted, mass production supported
»Professional engineering service when any modification required

»Any turnkey assembly or customized package requirements, we’ll meet your demands!
Equipment

»20 sets of CNC turning machines;

»30 sets of the most technologically advanced machining CNC milling machines;

»25 sets of Multi-Spindle Japan Precision Swiss CNC lathes

RFQ Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer
» 1-3 Work Days Only
» Submit RFQ with complete commercial terms
Sample Making Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc.
» Sample L/T: 1 week
» Continuous Sample Status Tracking
» Complete Documents for sample approval
Order Management CRM System → Open Order Confirm → Logistic Arrangement.
» Production L/T: 2-4 wks
» Weekly Open Order Confirm
» Preferred 3PL Service to Customers
Quality Control Certificates: RoHS, ISO9001:2008, SGS.
IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training.
» Plant Audit and Qualified by world famous company
» Strict Quality Management Procedure with Traceability
Application »Aerospace
»Automotive
»Lighting fittings
»Motorbike
»PhotoGear
»EDC Tools
» Marine
»Office equipment
»Home appliance
»Medical equipment
»Telecommunication
»Electrical & Electronics
»Fire detection system, etc.

###

Stainless Steel SS201, SS301, SS303, SS304, SS316, SS416 etc.
Steel Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc.
Copper C11000, C12000, C12000 C36000 etc.
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron A36, 45#, 1213, 12L14, 1215 etc.
Plastic ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.

###

Aluminum parts

Brushing
Polishing
Clear Anodized
Color Anodized
Sandblast Anodized
Chemical Film
Stainless Steel parts Polishing
Passivated
Sandblasting
Plating
Steel Parts Zinc plating
Oxide Black
Nickel plating
Chrome plating
Carburized
Heat treatment
Powder Coated
Plastic Parts Chrome plating
Polishing

What Is a Shaft Collar?

A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.
Shaft Collar

Sizes

There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.

Functions

A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.

Types

There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Shaft Collar

Dimensions

Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.

Stainless steel

A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Shaft Collar

Quick-clamp shaft collars

Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
China Shenzhen Custom Ktm Dirt Bike Parts Manufacturing CNC Machining Parts Metal Stainless Steel Collar Adapter     shaft collar designChina Shenzhen Custom Ktm Dirt Bike Parts Manufacturing CNC Machining Parts Metal Stainless Steel Collar Adapter     shaft collar design
editor by czh 2022-12-12